Rather than purchasing machinery outright, Callahan Ag & Gravel has chosen to rent. With wide range of crushing, screening, and stacking equipment from Powerscreen of Washington. This gives them the flexibility to scale production, keep up with demand, and reduce downtime, all without an upfront investment.

In Royal City, Washington, Callahan Ag & Gravel continues to build their reputation as a trusted aggregate supplier. Thanks to the leadership of Owner Paul Davies and a commitment to meeting tight project demands with precision and efficiency. For Paul, success is built on making smart choices. Not only in how the business operates but also in the equipment that powers their production. 

History Rooted in Family and Growth

The story of Callahan Ag & Gravel began back in 1991 when Paul’s father-in-law opened the pit simply out of necessity. They needed gravel for their own use, and what started as a straightforward need has since evolved. Now it is into a thriving business under Paul’s guidance.

Taking over the operation, Paul saw the potential to expand and grow the pit into a full-scale aggregate production company. With an eye on efficiency and quality, he has transformed the family venture into a reliable material supplier. Capable of handling large-scale orders and meeting high production quality demands.

Why Renting Makes Sense

For many aggregate producers, the decision to rent or purchase equipment is a major business choice. For Callahan Ag & Gravel, renting has been the clear solution. Paul points to flexibility as the biggest advantage of renting versus buying. “The machines are new, they have low hours, great tonnage, and they are very reliable for keeping up with strict quality demands and meeting tight deadlines,” he shared.

Renting allows Paul and his team to scale their operation based on project requirements, without the long-term commitment and maintenance costs of owning. This approach also gives them access to the newest models and latest technology in the industry, ensuring maximum uptime and efficiency on every job.

“This setup is the second time we’ve rented from Powerscreen of Washington,” Paul explained. “I’ve rented with them before, and it went smoothly. I knew the results would be exactly what I was looking for.”

A Lineup Built for High Demands

For their current project, Paul’s team is tackling approximately 60,000 tons of base course and top course, which is a significant production goal with a strict turnaround timeline. Their standard equipment lineup simply didn’t have the capacity to handle that level of output in such a short window. But Paul knew that with the right Powerscreen machinery on site, they could hit their targets with confidence.

The rental spread from Powerscreen of Washington includes a Powerscreen Premiertrak 400X Jaw Crusher, a Powerscreen 1300 Maxtrak Cone Crusher, a Chieftain 2100X Inclined Screen, and an MGL Engineering Stacking Conveyor.

This equipment combination offers a closed-circuit flow from primary crushing to secondary sizing and screening, capped off by efficient material stacking, allowing Callahan Ag & Gravel to operate at maximum productivity with minimal material handling.

Meeting Demands with Power and Reliability

Each machine in Callahan Ag’s lineup plays an essential role in their production process. The Premiertrak 400X serves as the primary crushing unit, providing robust throughput and consistent performance. Designed with a quick-release system and easy service access, it’s built for high uptime, which is perfect for aggressive production schedules like Paul’s current project. The 400X Jaw Crusher takes in material via its 16’1” x 8’2” hopper, then resizing aggregate in its 44” x 28” crushing chamber, all powered by its Scania DC9 engine, achieving up to 441 US tph output.

Material is then moved to the secondary crusher, the 1300 Maxtrak. The 1300 ensures excellent reduction and product shape, which is essential for meeting strict quality specifications that Paul’s customers demand. Achieving an overall output of 386 US tph from the 50’10” x 9’10” unit.

The final machine in Callahan Ag’s lineup before being transported into stockpiles with their MGL Engineering stacking conveyor is the Chieftain 2100X inclined screen. The 2100X has a high screening capacity, handling multiple material sizes and delivering consistent product every time. Its CAT C4.4 engine and 20’ x 5’ screenbox allow the screener to reach up to 661 US tph with ease.

Support That Goes the Extra Mile

Paul credits much of their success to the responsive support from Powerscreen of Washington. When faced with tight deadlines, having reliable equipment is critical, but so is having a dealer who can deliver fast and dependable service. “The Washington team has been awesome,” Paul said. “I gave them very late notice, and they were able to get the machines on site fast.”

In fact, when Paul’s previous crusher from another brand was no longer meeting production needs, the Powerscreen of Washington team had a replacement 1300 Maxtrak cone crusher delivered within just three days. A turnaround time that helped keep the project on track without costly delays.

“Whether it’s a service need or technical questions, seven days a week, the Powerscreen team is always readily available and fast to respond,” Paul added.

Advanced Technology and User-Friendly Design

One of the standout features of the Powerscreen lineup for Paul and his team is the ease of use and modern technology integrated into the machines.

“We love the very few breakdowns, the efficiency, the technology… being able to adjust the machines at the touch of a button is way easier to work with,” Paul shared.

The ability to fine-tune machine settings quickly and easily not only boosts production but also reduces operator fatigue and the potential for errors, key factors when working against tight deadlines. Another advantage that sets this rental experience apart is the coaching and support provided by Powerscreen of Washington to help streamline the production process and improve overall efficiency.

“They coached me through making sure that this plant was self-recirculating,” Paul explained. “It allowed my team to touch the material the least amount possible, which made it a no-brainer why I should go with them as my dealer.”

Ready for the Next Challenge

For Callahan Ag & Gravel, renting high-quality equipment from Powerscreen of Washington has proven to be the right call, providing the flexibility, reliability, and production power they need to stay competitive in the aggregate market. With top-tier equipment, dedicated dealer support, and the flexibility to scale production as needed, Paul Davies and his team are well-positioned to take on whatever challenges come their way today and into the future.